If you own or operate heavy machinery, you know the importance of properly functioning hydraulics. Hydraulic system components are essential to excavate, lift, and transport material. Hydraulics must also operate correctly for your equipment to move.
In today’s machinery, hydraulic systems are incredibly complex and reliable if you carry out rigorous hydraulic maintenance and frequent inspections. This upkeep involves routinely replacing hydraulic filters, checking your hydraulic lines thoroughly, and periodically testing your hydraulic fluid. Consider these tips and tricks to extend the lifespan of your hydraulic hoses.
Review the system parameters
You must first check that the hoses you have installed in your system can handle the actual—and not just the advertised—temperature, pressure, and flow requirements of that system. Suppose you have a hose installed with a temperature and pressure rating that should be sufficient for your system, but it keeps failing. In that case, the major problem could be that your system is running hotter or has unanticipated pressure surges.
Safeguard Your Hoses
The next best option is to protect your hoses with hose sleeves or covers if you cannot move them away from stressful circumstances. For instance, exposure to a corrosive chemical or contact with a metal surface that can lead to wear and tear by abrasion is a stressful condition. Covering enables the wrap or sleeve to sustain damage rather than your hose. You must regularly inspect to ensure that you replace these guards before they wear out completely.
Improper hose routing or securing is a leading reason for early hose failure. You must set up your equipment to prevent hoses from bending past their bend radius, vibrating excessively, or coming into touch with substances that will shorten their lifespan.
Additionally, it is crucial to use high-quality fittings to ensure that your hoses are securely attached to your hydraulic components. It would be valuable to look at what kinds of needless strains your system might be putting on your hoses if they have been failing early. This is to see if you can reduce the stressors by using other hose layouts, stronger support clamps, and better fittings.
Invest in better hoses
Consider upgrading to a higher-quality hose with enhanced abrasion resistance, heat resistance, chemical resistance, etc., incorporated straight into the hose itself as an alternative to hose protectors. The best option will have outstanding abrasion resistance that can endure up to 450 times more abrasion than other hoses of a comparable design.
Expert hose analysis
Get a hose analysis from the professionals at Kor Pak as a last option for extending the life of your hydraulic hoses. This will spare you from wasting time and aggravation trying to figure out which of the tactics above to use to boost your hose’s performance.
Creating a regular preventative maintenance schedule for hose and hydraulic systems is essential to save time and money. Also, you’ll be better able to avoid similar problems in the future if you can identify the problem’s root cause.